Cooling system problem forces Ford to recall 4 566 Kugas

Ford South Africa has issued a safety recall for Kuga models equipped with the 1.6-litre engine to address an engine overheating condition that could cause a fire.

Brian Joss – A total of 4 556 vehicles are affected by this safety recall in South Africa, and were built between December 2012 and February 2014. Ford Kuga models with 1.5-litre and 2.0-litre engines are not affected, Ford said.

“We have investigated the incidents as they have been reported to us, removing many parts for detailed examination in our engineering facilities in Europe and North America. The data collected from the recent incidents and the maintenance checks we are conducting through our dealers have helped us to determine the root cause of the fires,” Ford said.

Ford Kuga 1.6: recall for models built between December 2012 and February 2014. Shown here is the Kuga MCA Sport. Picture; Quickpic

“While we continue to investigate the Kuga 1.6 engine compartment fires, based on the current data we have determined that the fires are due to engine overheating. This is caused by a lack of coolant circulation which can lead to a cracking in the cylinder head and, therefore, an oil leak. If the leaking oil reaches a hot engine surface, it can potentially catch fire. We are not aware of any injuries resulting from the engine compartment fires.”

All affected vehicles, including those that have already been checked, must be taken to a Ford dealership as soon as possible. This safety recall comprises two stages.

The first stage involves replacing affected components on the cooling system, verifying and updating the software and conducting an oil leak check on the cylinder head.

If any Kuga 1.6 owner sees any indication that the engine may be overheating or experiences warnings on the instrument cluster, they should pull over as soon as it is safe to do so, switch off the engine and ensure all occupants are safely out of the vehicle. For safety reasons, the bonnet must not be opened.

The emergency services should be called first, if required, then Ford’s Roadside Assistance on 0861 150 250. Supported through the AA, this service is available 24/7.

“The 1.6 Kuga is safe to drive, provided the integrity of the cooling system is maintained, and this safety recall has been actioned,” Ford said.

“The next stage will make the cooling system even more robust, and is likely to involve further changes to parts and warning systems. We are currently ensuring that the changes we make are complete and thoroughly tested – and will communicate with our customers as soon as this stage commences.

We are committed to keeping our customers mobile. Should a customer experience any engine overheating problem with their 1.6 Kuga, or delays in the repair due to a shortage of parts, arrangements will be made through the nearest Ford dealer and Ford Customer Service to provide a courtesy car while the vehicle is repaired.

Any customer concerns or queries can be directed to Ford Customer Service at 0860 011 022.

Although Ford said they were not aware of any injuries resulting from the engine compartment fires, Reshall Jimmy reportedly died in a fire in December 2015 when the Kuga 1.6 burst into flames while he was on holiday in the Wilderness.According to reports Jimmy, 33, was burnt beyond recognition.

Ford is recalling 4 566 Kugas after pressure from the National Consumer Commission.  Commissioner Ebrahim Mohamed said they called an urgent meeting with Ford to inform they were authorising a safety recall of the vehicle following a number of incidents that had been reported. Ford then told the commission it was implementing a recall of all 1.6 litre models to address the engine overheating problem that has caused at least 40 fires.

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